ESAB Launches ROBBI AI Welding System
The new cobot uses laser sensing to automate weld path generation, helping manufacturers navigate labor shortages.
Updated on Oct. 22, 2026 in Robotics
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ESAB has launched ROBBI, an AI-powered welding system that uses camera and laser sensing to automate weld path generation. The cobot, which integrates with specific EWM and ESAB power sources, operates locally without manual teaching to address manufacturing labor shortages.
Why it matters
By eliminating the need for manual path programming, ROBBI aims to automate welding in environments where joint fit-up varies. The system offers a solution to persistent manufacturing labor shortages by automating complex, repetitive arc welding tasks.
The system achieves a 35% reduction in heat input compared to traditional short-arc welding, helping to mitigate material distortion. Processing occurs on local facility hardware, while the system utilizes Universal Robots UR10e or UR20e six-axis arms for movement.
The players
ESAB
A global manufacturer of welding and cutting equipment that has moved into integrated cobot systems.
Universal Robots
A collaborative robotics company providing the six-axis arm hardware used in the ROBBI platform.
EWM
A welding technology firm whose Titan XQ and Tetrix XQ power sources are compatible with the ROBBI system.
The details
ROBBI uses a combination of camera and laser sensing to identify joint geometry, allowing it to generate paths without manual operator instruction. The system runs simulation-based learning before deployment and utilizes InduSuite software to ensure every weld remains within predefined specifications. If the sensors detect conditions that threaten weld integrity, the system triggers an automatic stop. Operators simply position the robot and input parameters from their existing welding procedure specifications.
Timeline
October 22, 2026: Official system launch.
The Tech Race
ROBBI marks a departure from the traditional teach-pendant programming model by shifting path generation from manual operator input to automated, AI-driven visual sensing. This move intensifies the race among industrial robotics firms to deploy autonomous arc-welding systems that require minimal supervision.
Manufacturing facilities currently utilizing EWM Titan XQ or Tetrix XQ power sources can integrate the ROBBI system to automate high-variability joints. Deployment requires onsite calibration of the cobot arm and entry of existing welding procedure specifications into the InduSuite software.
The takeaway
ESAB is positioning AI as a direct solution to the skilled labor gap in heavy manufacturing through autonomous path generation. Operators should track the integration of EWM React welding speeds in real-world, high-volume production environments to verify the reported 100% speed increase.
Further reading
For more on the latest advancements in autonomous assembly, visit Robotics.
More information
View full system specifications and integration requirements on the ESAB company website.
Source note: This article includes information reported by Assembly Magazine.
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